Press feeder equipment for auto stamping
Basic Info
Model No.: MFL4
Product Description
PRESS FEEDER EQUIPMENT FOR AUTO STAMPING
Press feeder equipment for auto stamping consist of Decoiler Straightener NC Servo Roll Feed for Coil Feeding Line are therefore able to work thickness from 0.6 mm to 6.0mm with width that range from 70 to 1500mm and weight up to 10tons depending on the needs of the specific customer.Various kinds of materials can be machined, from soft ones such as aluminium and alloys, to hot and cold-rolled materials and carbon and stainless steel, and to high-strength materials and lamination steel.
Decoiler Leveler Feeder , with decoiler, straightener and feeder machine in one combination unit. It used to uncoiling metal strip from coil stock, straightening it to required flatness and feed it to press machine for stamping process.Thanks to a well-knit body and advanced mechanical structure, it can easily handle coil stock up to 10tons.
With YASKAWA servo motor and drive and MITSUBISHI PLC, the feeding line can achieve the very accurate feeding ±0.15mm. Moreover, the whole compact feeding system is only 4.5m length, which will save a lot of workspace for your press workshop.
Features of each parts of Press feeder equipment for auto stamping
1. Automatic loading coil car
Automatically lift the coil to the mandrel of the decoiler machine with loading coil car. And then the mandrel can expand and clamp the coil.
a) Loading capacity 5T-10T
b) Up-and-down movement the coil car by hydraulic cylinder
c) Horizontal movement by hydraulic motor
d) 2 Coil well-knit, no disperse
2. Decoiler:
a) Coil loading type: Single head with cantilever
b) Max. loading capacity: 5ton-10ton
c) Expansion type: Hydraulic
d) Brake type: pneumatic, stable and safe, also can prolong lifetime of the power system
e) Mandrel hydraulic expansion system. The hydraulic station provide power to drive the hydraulic cylinder to expand & draw back the mandrel to clamp coil or release the coil.
f) Press arm device to hold the strips, preventing coil loose. Further more, the press arm equipped with a PU roller to hold the strips, don`t scratching strip surface.
g) Support arm device. Driven by hydraulic-cylinder, it was use to guide and support strips, Further more, several sets of rollers installed in the device, and all rollers were chrome plated, the surface is very smooth, preventing scratching material surface.
h) Limit arm device, clamping coil in width direction, preventing coil collapsing when coil were too narrow. Further more, the width between two back gauge arms were designed adjustable by operate the manual wheels, coil width range is 70mm-1000mm.
i) Machine equipped with hydraulic station, providing oil pressure to drive the mandrel expansion & contraction and hydraulic cylinder.
j) Sensor device: electric eye loop control system, stable, safe and long lifetime. With the electric eye loop control system, the decoiler release strips automatically.(you can refer to the following image)
3. Straightener-Feeder
a) Structure: Servo motor driven, synchronous belt transmission, gear transmission
b) Servo motor and driver: Yaskawa, Japan
c) Straightening roller: 9 (upper 5/down 4)
d) straightening roller diameter:φ88mm
e) Pinch roller: 2pcs
f) Feeding roller: 2pcs
PICTURES
SPECIFICATION
Press feeder equipment for auto stamping | |||||
Model:MFL4 | |||||
Model | MFL4-400 | MFL4-600 | MFL4-800 | MFL4-1000 | MFL4-1300 |
Stock Width(mm) | 70~400 | 70~600 | 70~800 | 70~1000 | 70~1300 |
Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 7000 | 7000 |
Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 | 1400 |
Coil I.D.(mm) | 508 | 508 | 508 | 508 | 508 |
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ~500* |
Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 | 16~24 |
Straightener Rolls(piece) | upper 4/down 3 | ||||
Feed Rolls (set) | 1 | 1 | 1 | 1 | 1 |
Main Motor | AC5.5 | AC7.5 | AC7.5 | AC11.0 | AC11.0 |
Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 3.7 | 3.7 |
Power(v) | 3 Phase 220V/380V/50HZ | ||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | 0.49 |
| | | | | |
Straightening Performance | |||||
Material Tech-info of thickness & Width | MFL4-400 | MFL4-600 | MFL4-800 | MFL4-1000 | MFL4-1300 |
0.6~1.3 | 400 | 600 | 800 | 1000 | 1300 |
2 | |||||
2.3 | |||||
2.5 | 1170 | ||||
2.8 | 933 | 933 | |||
3.2 | 714 | 714 | 714 | ||
4 | 457 | 457 | 457 | 457 | |
4.5 | 361 | 361 | 361 | 361 | 361 |
5 | 293 | 293 | 293 | 293 | 293 |
6 | 203 | 203 | 203 | 203 | 203 |
Remarks:
1)The above figures are the material having yield strength σs=245N/mm² ,Max. tensile strength σb=392 N/mm²)
2)Specifications are subject to change for improvement without notice.
APPLICATION |
Automobile stamping, appliances manufacturing, computer and electronic componets, hardware and metal parts etc industry.
Automotive Parts: Bracket, Damper, Barke Pad, Tie Bar, Electric Accessory, Shell Parts Of Printers, Computer Frame,Slide Rail of Car Seat, Splash Shield of car body and etc
MFL4 Press feeder equipment for auto stamping is working in our customer's factory.
Press feeder equipment for auto stamping for making the bracket coil sheet feed line.
This machine is workinng in one of our customer's factory, they produce U type parts with Press feeder equipment for auto stamping.
With the Yaskawa Servo Systems and Mitsubishi PLC control, the feeding line can reach ±0.15mm feeding accuray.
Product Categories : Decoiler Straightener Feeder > Compact Feed Lines